Scissor Lift Batteries

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What Is the Purpose of the Battery Pack in a Scissor Lift?

This type of equipment enables workers to get into high and otherwise unreachable work areas. However, these tools' continual daily use translates into a high power demand supplied by the scissor lift's battery pack. 

How Often Do You Need to Replace Your Scissor Lift's Batteries?

Scissor lift batteries typically need replacing every three years. However, it's vital to keep an eye on it as its lifespan can vary depending on how frequently you use the equipment. 

How Do I Know If I Need to Replace the Batteries?

If the battery pack doesn't take or hold a charge or doesn't fully charge, it's time to either maintain or replace it. 

What Type of Battery, and How Many Batteries, Does a Scissor Lift Use?

This type of equipment typically uses 6V or 12V deep-cycle lead-acid batteries. However, not all batteries provide sufficient power for every lift. The machine’s capacity, its size, and intended application determines the power requirements.

For instance, some platforms utilize a 24V system, meaning that you'll need four 6V units with a minimum 220 amp-hours rating. Others are 48V, which pushes the requirement up to eight 6V batteries with a minimum of 370 amp-hours.

Always check the operator's manual before replacing the equipment's batteries to ensure that you get the right product. 

What Is the Maintenance Process of Deep-Cycle Batteries?

Regular maintenance is vital to increasing your scissor lift's battery life while simultaneously reducing your operating costs. To properly service them, you should:

How Can I Accurately Measure the State of Charge of a Lead-Acid Battery?

To accurately determine a lead-acid battery's state of charge, you need to measure the electrolyte's specific gravity with a hydrometer. Another reasonable indicator is the cell's voltage level when taken with a voltmeter in an open circuit condition. 

However, to get a precise reading through this method, the unit should be left to rest in a stationary position for at least an hour, allowing the voltage enough time to stabilize. 

What Is the Maximum Tilt Angle for Deep-Cell Batteries?

It's not recommended to tilt flooded batteries more than 22° from the vertical position. Gel and AGM batteries can be used both vertically and horizontally. 

What Is Meant by Gassing Flooded Batteries?

All lead-acid batteries contain an electrolyte mixture made up of approximately 35% sulfuric acid. Flooded units excess this liquid within the cells that usually cover them by ½ to ¾ inch. 

When they're being charged or discharged, these batteries are known to give off hydrogen gas. Therefore, the filter caps are removed, allowing the vapor build-up to escape. This process is known as gassing. 

Can Maintenance Be Reduced by Not Gassing Flooded Batteries?

Yes, but it's not suggested. Although you'll reduce the watering frequency, it'll cause stratification. It results in the electrolyte's specific gravity to be heavy at the bottom and light at the top. This condition causes poor performance and ultimately reduces battery life.